60kg/H PTFE Wire And Cable Extrusion Line Process High Temperature Telflon Wire 35mm Extruder

60kg/H PTFE Cable Extrusion Line High Temperature Telflon Wire 35mm Extruder

Specification:

Description1:

This machine is used for insulating or sheathing LSZH cables. It features a specialized screw for LSZH material, and the compression ratio is strictly controlled to ensure a smooth extrusion process. It also has a heating and cooling system tailored to the needs of the machine to ensure the optimal operating temperature. Additionally, there is a user-friendly PLC control panel for quick adjustments to production configuration and settings.

Feature:

Using a specialized screw for LSZH material and strictly controlling the compression ratio based on the material's unique characteristics.

Ensuring the tensile strength, elongation, and surface finish of LSZH material by choosing a squeezing mold for insulation and a semi-squeezing mold for sheathing.

The entire line is controlled by PLC with a human-machine interaction interface, using digital control technology and PLC programs for a reliable and flexible control system.

The cooling system of the entire line is crucial for extruding LSZH material, therefore, a special heating and cooling temperature control system is adopted.

Description2:

Here's a description of a 60kg/h PTFE cable extrusion line designed for producing high-temperature Teflon wire using a 35mm extruder:

1. Extruder:

   • The extrusion line is equipped with a 35mm extruder, which refers to the diameter of the extruder's screw. This size is suitable for processing PTFE (Polytetrafluoroethylene) material to produce Teflon wires.
   • The extruder has a heated barrel with a single rotating screw that conveys and melts the PTFE material. The extruder may include temperature control zones along the barrel to achieve precise temperature profiles required for PTFE processing.
   • The screw design and configuration are optimized for processing PTFE, ensuring efficient melting, mixing, and homogenization of the material.
   • The extruder may feature a control system for temperature, screw speed, and pressure, allowing for precise control and adjustment of the extrusion process parameters.

2. Die Design:

   • The extrusion line incorporates a die specifically designed for PTFE cable production. The die shapes and sizes the extruded wire to the desired dimensions.
   • The die design is crucial for achieving uniformity and accuracy in the wire's cross-sectional shape and dimensions, ensuring consistent electrical properties and insulation performance.

3. Cooling and Sintering:

   • After extrusion, the PTFE wire passes through a cooling and sintering process. This helps solidify and strengthen the extruded wire.
   • Cooling may be achieved using water baths or air cooling units, while sintering involves subjecting the wire to elevated temperatures for a short period to further enhance its properties.

4. Haul-off Unit and Cutting System:

   • The extrusion line includes a haul-off unit, also known as a caterpillar unit, that pulls the extruded wire at a controlled speed. This maintains consistent dimensions and tension during the production process.
   • A cutting system is employed to cut the extruded wire into desired lengths. It may include a blade or a guillotine cutter for accurate and clean cuts.

5. Control System and Automation:

   • The extrusion line features a control system that integrates and monitors various components and processes. It allows for precise control of parameters such as temperature, speed, and pressure.
   • Automation features, such as touchscreen interfaces and PLC technology, enhance productivity and quality control by automating certain tasks and providing real-time monitoring and data logging capabilities.

6. Safety Features:

   • Safety features are implemented throughout the extrusion line to ensure a safe working environment. These may include emergency stop buttons, safety interlocks, and guarding.

7. Maintenance and Serviceability:

   • The extrusion line is designed for ease of maintenance and serviceability. It may include features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems to identify and troubleshoot issues.

It's important to note that the specific features and configurations of a PTFE cable extrusion line can vary depending on the manufacturer and specific requirements of the cable production process. It's recommended to consult with the manufacturer or supplier to confirm the available features and specifications that meet your specific needs for producing high-temperature Teflon wires using a 35mm extruder.

About us

Jiangsu hopda Machinery Co., Ltd. was founded in 1989 and is located in Guanlin Industrial Zone, Yixing City, Jiangsu Province. It covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. There are 260 employees, including more than 60 engineers and technicians. Jiangsu hopda Machinery Co., Ltd. is a technology-based enterprise integrating intelligent cable R&D, design, manufacturing and service. The company has more than 50 sets of large-scale production equipment and accumulated assets of nearly 100 million yuan. At present, the main products are: a full set of production equipment for intelligent wires, including: extruder, frame stranding machine, cable forming machine, high-speed stranding machine, active untwisting twisting machine, ring packaging machine, 1860 crank cable tie wrapping machine, high-speed horizontal multi-layer taping machine, bunching machine, armoring machine, copper screen machine, active take-up and pay-off, gantry take-up and pay-off, crawler traction machine, intelligent rocking packaging and palletizing integration, etc. Through the integration of Internet technology and assembly industry, combined with cloud solutions, customers can visualize the order production situation anytime and anywhere, and realize 24-hour remote collaborative after-sales service, which has won a good reputation and wide praise in the market.

Behind the scale, product quality is the core of enterprise competition, is the magic weapon to win customers, enterprise standards continue to improve, corporate governance continues to improve. The combination of R&D and intelligent manufacturing currently covers many cable manufacturing enterprises at home and abroad, and the products are exported to the Middle East, Europe, North and South America and other regions in order to serve the export business.

With the revitalization of national industry as our own responsibility, under the development opportunity of the new era, we will still take the production mode of "high efficiency, high quality and low energy consumption" as the core of intelligent manufacturing. Firm self-confidence, develop side by side, and give back to the society with industry.